Aluminum is an increasingly popular material in modern auto manufacturing, offering a range of benefits for automakers and consumers. From fuel efficiency to enhanced safety, high-quality aluminum extrusions are more widely used in automobiles and other vehicles than ever before.
At PSI Industries, we specialize in extruded car parts made from certified aluminum materials using automated extrusion presses and handling systems. This means faster lead times, high precision, and reliable quality.
Learn more about why aluminum is an excellent choice for automotive parts and how PSI’s extrusion capabilities can meet your requirements.
Why Aluminum is the Superior Choice for Automotive Parts
Aluminum is quickly becoming the material of choice for automakers, and for good reason. Because it is lightweight, it is often used to reduce vehicle weight, leading to improved fuel efficiency and reduced carbon emissions. This is critical as manufacturers push for greener, more sustainable vehicles to meet stringent environmental regulations.
Aluminum is also highly corrosion-resistant, which is well-suited to the harsh outdoor conditions vehicles are exposed to. This contributes to vehicle performance, durability, and overall vehicle value over time.
Aluminum alloys 6061 and 6063 have comparable strength to steel. An advantage of aluminum is that it behaves predictably on impact, such as in a crash. This makes it possible to design parts from aluminum specifically to help absorb and distribute crash energy (i.e., crumple zones), making vehicles more safe.
A growing selection of parts and components are manufactured from aluminum including, but not limited to:
- Custom Aluminum Heat Sinks
- Rails
- Bumpers
- Pillars
- Electronic and Electrical Housings
- Brackets and Mounting Plates
- Clips
- Braces
- Roof Racks
Because aluminum is easily extruded into a range of complex profiles, manufacturers can create a large variety of parts without sacrificing strength or performance.
PSI’s Capabilities in Aluminum Auto Parts Manufacturing
At PSI Industries, we pride ourselves on our extensive aluminum automotive parts manufacturing capabilities. Our facility is equipped with state-of-the-art automated extrusion presses and handling equipment for precise and efficient production. We also use CNC machines to create dies, precision surfaces, cuts, and drilled holes to tight tolerances, ensuring your finished parts meet requirements.
Protective finishes reduce environmental and corrosion damage while adding aesthetic appeal from bumper to bumper and every point in between. Several in-house finishing services are also available including:
- Clear Anodizing (Class 1)
- Black Anodizing (Class 2)
- Brushing, Polishing, or Buffing
- Clear Chromate Finish (Mil-C-5541)
- Etching
- Satin (Type 2)
- Powder Coating (for parts up to 12 ft. long)
Class 2 anodizing, bright dip anodizing, wet paint liquid coatings, and powder coating for parts over 12 ft. in length are also available from our vetted outside partners.
In addition to high-quality extrusions and expert finishing, PSI offers assembly including labels, gaskets, hardware, and mechanical or electrical assembly; kitting of related components or sets; and specialized and custom packaging.
Quality and Precision
At PSI, we are committed to delivering high-quality aluminum extrusions that meet your expectations and industry standards. Our facility is ISO 9001:2015 certified, reflecting our commitment to quality control and continuous improvement throughout the manufacturing process. Every part undergoes multiple checks, from material inspection to finished extrusion profiles.
Our experienced team uses the latest technology and techniques to maintain precision and consistency in every part we produce. From the initial design phase to full-scale production, quality is at the core of everything we do. When you partner with PSI, you’re guaranteed parts that not only meet your needs but also exceed your expectations in terms of durability and performance.
Get in Touch with Expert Aluminum Car Part Manufacturers
PSI is your one-stop solution for close-tolerance precision aluminum extrusions. We work hard to bring you the fastest lead times in our industry, along with a full selection of secondary services from finishing to assembly to packaging. As a trusted name in the world of aluminum automotive parts manufacturing, our team is helping to drive innovation and efficiency in the automotive sector.
If you’re ready to take your automotive manufacturing to the next level with aluminum components, contact us today for a quote. Let PSI help you produce lighter, more efficient, and longer-lasting vehicles for the future.